MiniLoad AS/RS System

Automatic storage solution for goods in small boxes and crates. Helps optimize small and medium-sized warehouse management.

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Description

What is AS/RS Miniload Warehouse System?

AS/RS Miniload is a multi-storey warehouse system that uses lifts to transport small items such as trays and cartons. The system is flexible in expanding storage, can add or remove modules or upgrade hardware. Maintains operating capacity even when the business expands. Thanks to the modular design, businesses can customize the configuration to suit their own operating processes. Optimizes the efficiency of space and resources. This system is ideal for environments that require high-speed picking and efficient storage of small items.

Main structure

Central control software connects the entire system. Manage operating schedules and monitor warehouse status.

Shelving system: High-level shelves are designed with standard sized slots. Suitable for the size of the box/tote.

Crane: The crane moves rapidly in three dimensions (horizontal, vertical and depth) in the aisle. It has special picking equipment to lift and place goods.

Conveyor system: Automatic conveyors carry boxes from the receiving area to the base of the shelf. After the crane picks up the goods, the conveyor continues to carry the boxes to the employee's work station.

Control system: WMS management software and WCS control are responsible for communicating with the crane. Manage the location of goods and optimize the travel route.

Working principle

    • Storage: Goods are placed in boxes/tote and put on conveyor. WMS system determines the best storage location. Commands Miniload crane to that location and automatically places the boxes on the rack.
    • Retrieving: The WMS will specify the location of the case to be picked. The crane will move to that location, pick up the case, and put it on a conveyor. The conveyor will transport the case to the employee's workstation.

Outstanding advantages

Integrate existing technology

AS/RS Miniload can integrate ancillary systems such as conveyors, automatic sorting systems to optimize workflow. Smooth integration is key to minimizing disruptions, improving overall efficiency especially when scaling operations.

Maximize space

Make full use of warehouse height, increasing storage density for small items. The system is designed to make effective use of both vertical and horizontal space. Allowing for storing a large number of small items in a compact space. However, it is important to evaluate the existing warehouse space. If your business requires storing a large number of small items, Miniload is the ideal choice. But they are not the best choice if you are storing larger, heavier items.

Increase processing speed

The crane moves extremely fast, significantly reducing order retrieval times. Designed with high speed in mind, ensuring quick retrieval and storage of small items. However, it is important to match the system's capabilities to the operational needs of your business.

Economic efficiency

Specially designed to handle small and light items such as tote bags, cartons, boxes. Energy saving and reduced power consumption, reducing long-term operating costs and supporting environmental protection initiatives. The system excels in efficiently managing a wide variety of small items. Focusing on the core functionality of the system helps businesses reduce operating and maintenance costs, while increasing labor productivity to achieve economic efficiency in storing goods.

Scalability

Suitable for businesses that are expanding production. As storage needs change, Miniload AS/RS can accommodate these changes without significant additional investment. They can be expanded or contracted depending on demand, making them a great long-term investment.

As industries continue to evolve, MiniLoad's adaptability, scalability and accuracy will remain key to maintaining a competitive edge in the marketplace.

Practical applications

E-commerce: Compact inventory management, meeting fast delivery needs.

Manufacturing and Components: Storage of spare parts, electronic components, tires. Or small parts in the automotive and machinery industries.

Pharmaceuticals: Store and manage drugs, samples, and chemicals with strict temperature and batch control requirements.

High value goods: Provides secure and tightly controlled storage solutions for expensive items.

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